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How to be an Armoured Farmer, building Hobart’s Funnies in Glorious 15mm (and maybe 28mm if they arrive in time!)

How to be an Armoured Farmer, building Hobart’s Funnies in Glorious 15mm (and maybe 28mm if they arrive in time!)

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Project Blog by brucelea Cult of Games Member

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About the Project

Right then, having avoided any sort of Spring cleaning challenge in the past, I have decided to use this year's one to get something done that I have been gathering bits for over the past few years and finally finish and assemble all of my Hobart's Funnies. To get technical these are Armoured Vehicle Royal Engineers (AVRE) tanks, using the Churchill chassis as a base. I will also throw in some Sherman Crabs (Flail tanks). I have gathered a few books for reference so that I can paint and mark them up for one of the Armoured Assault Squadrons Royal Engineer (either 77, or 79) that landed ashore at Sword Beach and were the very first to see action on that beach; Plus the Sherman Crabs of A Squadron 22nd Dragoons. Whilst I want to be able to use the finished tanks in games depicting the D Day Landings (in Flames of War and Chain of Command at 15mm) I also want then to be versatile enough to be able to be used in later engagements that the 79th Armoured Division took part in (which is pretty much everything!). I hope you will find this of interest if you ever want to branch out into what the modern day Royal Engineers affectionately call being an armoured farmer.

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Which Airbrush to use

Tutoring 6
Skill 4
Idea 5
No Comments

The first thing to say about airbrushes is that it is a very true statement that you get what you pay for. Having said that, if you are looking for something to basecoat with, then go for a cheaper single action brush. Single action means that the trigger doesn’t depress, that the air pressure is always there at the pressure set on the compressor regulator. When you pull back on the trigger more and more paint is allowed to flow into the airstream and out of the nozzle. Most single action brushes have a screw at the back so that you can set the maximum flow and thereby set the size of the line you are spraying. It is a good tool to learn on, you can get used to holding and handling the brush at the right distance and the use of the trigger in the best way.

Once learned, you can then move onto a double action airbrush and generate the muscle memory of applying downward pressure on the trigger to release greater pressure. You can still limit this by setting the maximum pressure on the compressor regulator.

I have inherited one of the airbrushes below. I found that Badger produce good quality brushes for a fair price and that will be a good starting point. I kicked off with a single action 200G  and was then given a 200NH from my father-in-law, as he couldn’t get used to it. I totally understand, it is a bottom feed brush for large coverage jobs and I found it to be unwieldly and that it blocks up far easier than the top feed versions.

The next thing I would suggest is that when you buy a brush, get another needle/nozzle set at a larger size. That way when you get comfortable with a brush, if you want to do fine detail work, simply swap out the needle. I did this with the 200G and when using the fine needle I reduced the pressure to between 10-15psi.

My next purchase was a Sotar 20/20 with a 0.2 and 0.4 needle. This was bought after about 2yrs of practice on the 200G. I would say that when you move to 0.2 and below then it is critical that you thin your paint correctly and carry out regular cleaning throughout your paint session.

For my last birthday I was very fortunate to be able to afford a Harder & Steenbeck infinity CR plus. This is a very high quality airbrush and the difference it has made to my control and use has been tenfold. The higher quality leads to closer tolerances and finer machined parts which means that paint is less likely to adhere to them. I have found that as long as I thin the paints and clean it regularly then it paints amazingly. This brush came with 0.15 and 0.4 needles and I chose to use the 0.4 setup, as I was looking to base coat and then be able to go in and spray higher parts and central areas of large panels with a highlight colour.

Badger 200NH, looks nice but I wouldn't buy one!Badger 200NH, looks nice but I wouldn't buy one!
Badger's 200G. My First brush, well used and well loved.Badger's 200G. My First brush, well used and well loved.
Badger SOTAR 20/20, A sports car of an airbrush but not a FerrariBadger SOTAR 20/20, A sports car of an airbrush but not a Ferrari
Harder & Steenbeck infinity CR Plus, Simply sublime to use.Harder & Steenbeck infinity CR Plus, Simply sublime to use.

Gladiators, Choose your Weapons!

Tutoring 7
Skill 6
Idea 7
1 Comment

Prep, prep and prep some more

Tutoring 8
Skill 8
Idea 8
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Before you spray anything, make sure your area is clear of dust. I actually use my airbrush to blow the booth clear and then go over the bits to be painted. Next I apply any masking required, the best I have used is the Tamiya modellers tape, or the frog tape from any good DIY store. TOP TIP: if you find your tape is too tacky, stick it to your clothes (jeans are best) and then use it.

Next I mount everything I can onto some form of handle so that I don’t have to touch the model. It’s a bit of a faff but you get the benefits of not spraying too much on one area, or missing bits. The mounts are many and varied, including some very old GW paint pots (that still have paint in them).

Other bits to make life easier

Tutoring 8
Skill 8
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Cleaning stuff on standby, regular cleaning throughout your painting session is essential to stop the airbrush playing up on you and causing issues with your paint job.Cleaning stuff on standby, regular cleaning throughout your painting session is essential to stop the airbrush playing up on you and causing issues with your paint job.
Other essentials are a matched thinner and cleaner to the paint make you are using and then a flow improver as I find it helps prevent the tip of the needle drying (with paint on it)Other essentials are a matched thinner and cleaner to the paint make you are using and then a flow improver as I find it helps prevent the tip of the needle drying (with paint on it)
Disposable shot glasses are great for batching up your paints, it is surprising what bits you will find at the bottom. I always let the paint sit for a while (@5mins) after I have mixed it, to let the larger particles settle out.Disposable shot glasses are great for batching up your paints, it is surprising what bits you will find at the bottom. I always let the paint sit for a while (@5mins) after I have mixed it, to let the larger particles settle out.

Essential bits and pieces

Tutoring 8
Skill 8
Idea 8
No Comments
First up the compressor, I got this one from everything airbrush. it is essential to get one with an air trap, regulator and storage tank (called a receiver). First up the compressor, I got this one from everything airbrush. it is essential to get one with an air trap, regulator and storage tank (called a receiver).
Compressor details for those interested. When I spray base coats I tend to set it at 25psi. For laying down colours I drop it to @20psi depending on how the paint flows; and if I'm using the finest needles and close up work it will go down to 15psi and as low as 10psi for the finest detail.Compressor details for those interested. When I spray base coats I tend to set it at 25psi. For laying down colours I drop it to @20psi depending on how the paint flows; and if I'm using the finest needles and close up work it will go down to 15psi and as low as 10psi for the finest detail.
Protection is not a dirty word! I always use a facemask when spraying, even though I never spray without the extract booth on. The best you can get without going for a half face mask (which are expensive) is an FFP3 disposable mask. These are the finest micron disposable ones and are designed for asbestos use, so pretty good. I also use a glove for my non-spraying hand so that any overspray doesn't get on me.Protection is not a dirty word! I always use a facemask when spraying, even though I never spray without the extract booth on. The best you can get without going for a half face mask (which are expensive) is an FFP3 disposable mask. These are the finest micron disposable ones and are designed for asbestos use, so pretty good. I also use a glove for my non-spraying hand so that any overspray doesn't get on me.
Lastly somewhere to hold your airbrush, this one also doubles up as a waste pot for when you want to clear through your airbrush with water/cleaner.Lastly somewhere to hold your airbrush, this one also doubles up as a waste pot for when you want to clear through your airbrush with water/cleaner.

Time to apply paint

Tutoring 7
Skill 7
Idea 8
No Comments

With everything built and all the gribblies added it was time to get some paint down. Now normally I’ll base coat with a rattle can but if there is a lot of fine detail I will airbrush it instead. I like to base coat tanks in black, so that I have instant shadows when I apply the colour. The colour in this case, for Late British WW2 tanks will be Vallejo Russian Uniform 70924. I use Vallejo base coats through my airbrushes but the one thing to note is that you do need to thin it down (I do 50/50 mix with Vallejo thinner). Whilst plastic models will take the Vallejo base coats really well, you must let any metal models dry/cure for at least 24hrs or there is a chance that it could peel back off.

To Rattle, or not to Rattle???To Rattle, or not to Rattle???
Vallejo Russian Uniform for Late War British VehiclesVallejo Russian Uniform for Late War British Vehicles
My airbrush setup. As I don't have a dedicated hobby space, everything is done on the kitchen table, therefore I must be tidy and able to pack away really quickly.My airbrush setup. As I don't have a dedicated hobby space, everything is done on the kitchen table, therefore I must be tidy and able to pack away really quickly.

Finished models

Tutoring 6
Skill 7
Idea 6
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The finished Builds

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Skill 7
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And here are the finished models, including a Lloyd shot!

The Porpoise

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Skill 7
Idea 7
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A strange name for a bit of kit but I can see why it was called such. This was a sled that is towed behind a tank (normally general purpose AVREs) and was water tight so would float until it reached shore and then be dragged behind the tank until jettisoned. The porpoise had hatches on top to give access to munitions and explosives that would be needed by Royal Engineers and infantry on the landing beaches.

I purchased two kits from S&S models and after cleaning them up I glued the fittings in place.

Also attached are a couple of drawings showing the design and the porpoise behind an AVRE.

AVRE Bobbin Conversion Cont'd

Tutoring 7
Skill 7
Idea 7
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I then fed the completed carpet onto the Bobbin and left the front edge hanging down. I didn’t glue it in place yet, as I will paint the tank first, weather the carpet, before fixing it in place.

AVRE Bobbin Conversion Cont'd

Tutoring 7
Skill 7
Idea 7
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To make the carpet I used some 1mm x 0,25mm styrene bar and wrapping paper. I cut the paper to size and then marked it up at 10mm intervals (leaving the first 30mm clear). I then glued 12 bars in place. Once dry, I folded the 30mm section over on itself so that this would become the free end of the roll.

AVRE Bobbin Conversion Cont'd

Tutoring 7
Skill 7
Idea 7
No Comments

With all the parts created, I glued the brass axle in place, slid on the Bobbin, glued the support frame to the other end of the axle and then glued everything in place on the tank. The last bits were to glue the top beam in place and then add little pieces of brass rod to the bottom of the rear support arms so that they looked right.

AVRE Bobbin Conversion Cont'd

Tutoring 7
Skill 7
Idea 7
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To add a bit of visual detail to the Bobbin roll, I marked up and glued supports to the circles. I used 1mm x .025mm rectangular bar for this.

AVRE Bobbin Conversion Cont'd

Tutoring 6
Skill 6
Idea 6
No Comments
I used a fabric craft compass to cut out the circles. I ensured that I only applied light pressure (or the diameter would change) and kept the cut in the same direction. I did at least ten rotations and then ten more from the other side, using the centre point as a referenceI used a fabric craft compass to cut out the circles. I ensured that I only applied light pressure (or the diameter would change) and kept the cut in the same direction. I did at least ten rotations and then ten more from the other side, using the centre point as a reference
Cut out discs from 0.5mm styrene cardCut out discs from 0.5mm styrene card
Close up. I also marked the inner circle to be able to align the roll centrally to the discs.Close up. I also marked the inner circle to be able to align the roll centrally to the discs.
I then sanded each disc round and drilled out the centre hole progressively from 0.5mm to 1mm diameter.I then sanded each disc round and drilled out the centre hole progressively from 0.5mm to 1mm diameter.

AVRE Bobbin Conversion Cont'd

Tutoring 6
Skill 6
Idea 6
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After completing the main sections, I offered everything back up to the tank so that I could confirm the diameter of the ends of the Bobbin roll were going to fit.

AVRE Bobbin Conversion Cont'd

Tutoring 6
Skill 6
Idea 6
No Comments

The next thing to create was the Bobbin roll itself. So that I didn’t have to make miles of carpet I decided to place an infill piece over the roll. After scaling the roll I found that a bit of 20mm plastic pipe would work brilliantly. After cutting the pipe to the correct lengths using a plumbers pipe cutter, I used the pipe as a former and cut a section out of the longer pipe section so that it would fit inside the other one. Once sanded smooth I superglued everything in place.

Plumbers pipe cutter to get accurate 90 degree cuts, i used it to mark the pipe and then cut it using a razor saw.Plumbers pipe cutter to get accurate 90 degree cuts, i used it to mark the pipe and then cut it using a razor saw.
inner section cut so that it would fit inside the other pipe section.inner section cut so that it would fit inside the other pipe section.
Inner section fitted in place.Inner section fitted in place.

AVRE Bobbin Conversion Cont'd

Tutoring 6
Skill 6
Idea 6
No Comments
I then glued the other piece of C channel to complete the front supportsI then glued the other piece of C channel to complete the front supports
I then offered up the front and rear supports on the tank and then blue tacked them in place. I then marked up the rear support and cut it to shape. following another mock up on the tank I was happy to glue it in place..I then offered up the front and rear supports on the tank and then blue tacked them in place. I then marked up the rear support and cut it to shape. following another mock up on the tank I was happy to glue it in place..

AVRE Bobbin Conversion Cont'd

Tutoring 6
Skill 6
Idea 6
No Comments

Next up was the most fiddly bit, the front support arms. Each were made from two lengths of C channel (2mm x 1mm), and the infill pieces from 2mm x 1mm sections and 1mm square sections.

The main infills were from 2mm x 1mm sections, three of in total, each being 2, 3 & 4mm longThe main infills were from 2mm x 1mm sections, three of in total, each being 2, 3 & 4mm long
Using a ruler, I then glued them in place.Using a ruler, I then glued them in place.
Using the same process I then cut 1mm square sections and glued them in place. I cut them slightly larger than required, so they cut be cut flush once the two halves were glued together.Using the same process I then cut 1mm square sections and glued them in place. I cut them slightly larger than required, so they cut be cut flush once the two halves were glued together.
I then matched the second support infill pieces so it looked uniform.I then matched the second support infill pieces so it looked uniform.

AVRE Bobbin Conversion Cont'd

Tutoring 6
Skill 6
Idea 6
No Comments

First off I cut out the rear support arms, these were then drilled with a 1mm dia drill bit and the end rounded off. The other end will be cut off at an angle to match with the C Channel section of the front support arm.

A little before and after on the rear support armsA little before and after on the rear support arms

AVRE Bobbin Conversion

Tutoring 6
Skill 6
Idea 6
No Comments

With having the advantage of a 28mm version to scale off, I took measurements, sketched up the main support arms and then calculated the 15mm measurements from this information.

if you can read my writing here are the main scaled measurements for a 15mm Bobbin AVREif you can read my writing here are the main scaled measurements for a 15mm Bobbin AVRE